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5. Process Improvement
5.5. Advanced topics
5.5.5. How do you optimize a process?

5.5.5.1.

Single response case

The optimizing of a single response usually starts with line searches in the direction of maximum improvement. if there is lack of fit for linear models, quadratic models are next tried
 
 

"Flowchart" for two phases of experimental optimization
 

The experimental optimization of a single response is usually conducted in two phases or steps, following the advise of Box and Wilson. The first phase consists of a sequence of line searches in the direction of maximum improvement. Each search in the sequence is continued until there is evidence that the direction chosen does not result in further improvements. The sequence of line searches is performed as long as there is no evidence of lack of fit for a simple first order model of the form

The second phase is performed when there is lack of linear fit in Phase I, and instead, a second order or quadratic polynomial regression model of the form 

exhibits adequate fit. Not all responses will exhibit quadratic fit, and in such case Phase I is stopped when the response of interest can not be improved any further. Each phase is explained and illustrated in the next few sections.
 
 

FIGURE 5.1: The Two Phases of Experimental Optimization
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