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5. Process Improvement
5.5. Advanced topics
5.5.5. How do you optimize a process?
5.5.5.1. Single response case

5.5.5.1.2.

Single response: Confidence region for search path

"Randomness" means that the steepest ascent direction is just an estimate and it is possible to construct a confidence "cone' around this direction estimate The direction given by the gradient  constitutes only a single (point) estimate computed based on a sample of N runs. If a different set of N runs is conducted, these will provide different parameter estimates, which in turn will give a different gradient. To account for this sampling variability, Box and Draper give a formula for constructing a "cone'' around the direction of steepest ascent that with certain probability contains the true (unknown) system gradient given by . The width of the confidence cone is useful to assess how reliable an estimated search direction is. 

Figure 5.4 shows such a cone for the steepest ascent direction in an experiment with two factors. If the cone is so wide that almost every possible direction is inside the cone, an experimenter should be very careful in moving too far from the current operating conditions along the path of steepest ascent or descent. Usually this will happen when the linear fit is quite poor (i.e., when the R2 value is low). Thus plotting the confidence cone is not so important as computing its width.

If you are interested in the details on how to compute such a cone (and its width), see Technical Appendix 5B.

FIGURE 5.4: A Confidence Cone for the Steepest Ascent Direction in an Experiment with 2 Factors
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Details of how to construct a confidence cone for the direction of steepest ascent

Technical Appendix 5B: Computing a Confidence Cone on the Direction of Steepest Ascent.

Suppose the response of interest is adequately described by a first order polynomial model. Consider the inequality

where SSerror is the j-th diagonal element of the matrix (for  these values are all equal if the experimental design is a 2k-p factorial of at least Resolution III), and  is the design matrix of the experiment (including columns for the intercept and 2nd order terms, if any). Any operating conditions with coordinates  that satisfy this inequality generates a direction that lies within the % confidence cone of steepest ascent if

or inside the % confidence cone of steepest descent if



The inequality defines a cone with the apex at the origin and center line located along the gradient of .

A measure of "goodness'' of a search direction is given by the fraction of directions excluded by the 100% confidence cone around the steepest ascent/descent direction (see Box and Draper, 1987 ) which is given by:

where  denotes the complement of the Student t distribution function with k-1 degrees of freedom (that is,  and  denotes an  percentage point of the F distribution with k-1 and n-p degrees of freedom, where n-p is the error degrees of freedom. The value of  represents the fraction of directions included by the confidence cone. The smaller  is, the wider the cone is, with . Note that the inequality equation and the "goodness measure" equation are valid when operating conditions are given in coded units.
 

Example: Computing .

From the ANOVA table in the chemical experiment discussed earlier

since  (j=2,3) for a  factorial. The fraction of directions excluded by a 95 % confidence cone in the direction of steepest ascent is:

since . Thus 71.05 % of the possible directions from the current operating point are excluded with 95% confidence. This is useful information that can be used to select a step length. The smaller  is, the shorter the step should be, as the steepest ascent direction is less reliable. In this example, with high confidence, the true steepest ascent direction is within this cone of 29% of possible directions. For k=2, 29% of 360o = 104.4o, so we are 95% confident that our estimated steepest ascent path is within plus or minus 52.2o of the true steepest path. In this case, we should not use a large step along the estimated steepest ascent path.

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